How it works
Five steps to pure circularity
From unsorted waste to high-value carbon black and clean water in about two hours per cycle, loading and unloading included: load, heat and pressure, catalyse, carbonise, extract.
~2 h
Per cycle, loading to unloading
500 °C
Operating temperature
10 bar
Operating pressure
10 t
Per cycle
01/10 t capacity
Load
Ten tonnes of unsorted organic waste go into the sealed reactor vessel. No sorting line in front of it.
02/500 °C at 10 bar
Heat and pressure
The reactor heats to 500 °C under a controlled 10 bar. Indirect electric heat, no flame in contact with the material.
03/Patented catalyst
Catalyse
The proprietary catalyst destabilises molecular bonds without combustion.
04/Pure carbon
Carbonise
At operating temperature and pressure the carbonisation itself takes about 30 minutes.
05/97.3% purity
Extract
High-purity carbon and distilled water come out. Zero residual waste.
The line
Six stations, one sealed path
Scroll to assemble the line. Every station exists to keep oxygen out and heat even.
- 1
Feed input and active drying
Wet, unsorted waste enters a rotary dryer at 100 to 300 °C. Moisture drops below 15 percent. Dry feed such as rubber and tyres bypasses this stage.
- 2
Size reduction
Twin-shaft alloy blades cut everything to under 3 cm, so heat reaches every piece and nothing blocks the line.
- 3
Catalyst dosing
A twin-shaft mixer doses the proprietary catalyst evenly through the prepared feed.
- 4
Sealed carbonisation
The horizontal reactor runs at about 10 bar and 500 °C under indirect electric heat, with no atmospheric oxygen inside.
- 5
Vapour treatment
Reactor vapour goes through series filters and a condenser. Water and other liquids are recovered, not vented.
- 6
Sealed discharge and cooling
A double-layer, water-cooled screw brings the carbon to room temperature before it meets air.
Datasheet
Machine specifications
One unit. Everything below scales by adding units, not by building bigger.
| Reactor capacity | 10 tonnes per cycle |
| Operating temperature | 500 °C |
| Operating pressure | 10 bar |
| Cycle time | About 2 hours |
| Carbon purity | 97.3% verified |
| Emissions | Zero toxic emissions |
| Wastewater | Zero. Distilled water is the only liquid output |
| Feedstock | Any organic waste, no sorting |
| Footprint | Modular, containerised |
| Unit cost | Under $1M per machine |
Want the full process pack?
The overview deck covers the technology, verified test results and the rollout plan. Ask and we will send it.